Particle Size Measurment
 
PPC
bullet Schematic Diagram of Particle Concentration, Size, Velocity (PPC) probe
bullet Schematic of the optical configuration for a single beam PPC
bullet PPC is a single particle counting instrument
bullet Schematic close up of the particle sample volume
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Instrument Design and Process Interface

Figures 1, 2, 3,and 4 summarize the basic methodology of this in situ optical scattering instrument, which has been described in detail in many publications, with the key ones listed under Available Publications  along with several PDF files describing applications.  Figure 1 shows a schematic of the PPC probe, while Figures 2,3, and 4 summarize the basic light scattering methodology for this single particle counting instrument.  The primary advantage of this approach is the use of a relatively simple optical geometry, coupled with a mathematical algorithm to cover a wide range of particle sizes and concentrations.  The simpler optical geometry allows greater flexibility and robustness for challenging applications at high temperatures and pressures in plant process operations. 
 

Concentration size velocity

 

 

Figure 1. Schematic Diagram of Particle Concentration, Size, Velocity (PPC) probe.  Probe is enclosed within 9.5 cm dia. water-cooled jacket (not shown) and test section is inserted up to 2 meters into a 10 cm diameter boiler access port.  Measurements are obtained by laser light scattering from particles suspended in the boiler gas flow as they pass through the 3cm by 9cm water-cooled test section
 

laser measurement

Figure 2. Schematic of the optical configuration for a single beam PPC.  The standard PPC uses a split illumination beam to form two sample volumes in one instrument to measure over a wide size range from 0.3 – 100 micrometers and concentrations up to 106 particles per cm3.
 

particle counting instrument

Figure 3.  This figure shows that PPC is a single particle counting instrument.  As a particle passes through the sample volume at the focus of Figure 2, a scattering pulse is seen by the detector.  The signal processor measures the peak height, Ap (related to the particle size and particle trajectory through the beam), and also measures the pulse width, Δt.  Using the Gaussian beam invariance principle, the particle velocity can then be derived from the measurement of the pulse width, peak height, and known discriminator level, At.
 

particle volume

Figure 4.  This schematic close up of the particle sample volume shows that the same size particle can give different scattering amplitudes for the same size particle, depending on the random particle trajectory.  PPC uses a unique mathematical deconvolution algorithm to “unscramble” this statistical effect (similar to medical CAT scanning) to extract the true particle size distribution

For information regarding the Process Particle Counter (PPC) contact:

Donald Holve, Ph.D.
dholve@processmetrix.com
voice: (925) 460-0385 x116

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